Glossary / Controls & PPE
Permeation
Permeation is the process by which a chemical moves through a protective material, such as a glove or suit fabric, on a molecular level. It can happen without visible holes or damage, so a glove may look intact while chemical is still getting through.
Explanation
Permeation has three stages: the chemical is absorbed into the outer surface of the material, it diffuses through the material, and it is released from the inner surface. Because it involves the material itself rather than defects in it, no rinse or visual check can prove the glove is safe. Only test data and sensible replacement schedules can address this.
Permeation is distinct from penetration, where a liquid flows through pinholes, seams or tears, and from degradation, where the chemical changes the physical properties of the material, for example by making it swell, soften or crack. A glove can resist degradation yet allow permeation, or the reverse, so selection charts often report separate ratings.
Two measures describe permeation. Breakthrough time shows when the chemical first appears on the inside, and the permeation rate shows how fast it passes once it has started. A material with a long breakthrough time and a low rate is generally better suited to extended contact. Thicker material usually slows permeation, though it may reduce dexterity.
Practical consequences are simple: choose Chemical-resistant gloves for the particular chemical, limit the time of contact, remove gloves promptly after a splash, and wash hands after use. Skin absorption can matter for chemicals with a skin notation, so ignoring permeation can lead to exposure through the Dermal exposure route.
What to do and watch for
- Do not rely on a glove looking undamaged after chemical contact.
- Check both breakthrough time and permeation rate in manufacturer data.
- Replace single-use gloves after any significant exposure.
Where it appears on an SDS
- Section 8: Exposure controls / personal protection. Glove material recommendations rest on permeation resistance, though the SDS may not state test results.
- Section 11: Toxicological information. Indicates whether skin absorption is a relevant route of exposure for the product.
SDS content and wording vary by supplier. This page is general reference and does not replace the current SDS for your product.
Related terms
- Breakthrough time
- Chemical-resistant gloves
- Personal protective equipment (PPE)
- Dermal exposure
- Skin notation
- Routes of exposure